For best results use another tool like the earlier mentioned table saw to cut your acrylic roughly before getting a more exact finish with the router.
Best way to cut acrylic sheet.
Learning how to cut acrylic sheet can lead to near limitless application possibilities.
Be sure to use a compressor to keep the sheet in position to avoid chipping and more time needed to polish the cut.
Clamp down the straight edge on the cut line.
Use fine grit sandpaper attached to a sanding block for the cleanest edges.
Learn how to cut plexiglass by hand at a c plastics.
Clamp the sheet if needed.
Bend the overhang side of the sheet with quick and even motion.
Learn more at a c plastics.
Cutting plexiglass to size is a simple process but often leaves the piece with very rough edges.
Place the sheet over hard edge with groove side up.
All you need is a thin acrylic sheet a straight edge that is longer than your cut clamps and a scoring knife.
Cutting acrylic by hand is the easiest way to go for a beginner who isn t familiar with power tools.
Push the acrylic through a table saw for a straight cut.
Use scoring knife to cut a narrow groove in the acrylic sheeting.
Push the acrylic through the table saw at a steady pace being sure to keep your fingers out of the way of the saw.
How to cut acrylic by hand.
Consider leaving the acrylic clamped to the table so you have a good base to press against.
Mark the area of sheet you want to cut.
Clean up the acrylic sheet.
Don t move too quickly as you ll create a rougher edge but don t go too slowly as you can melt the plastic.
Routers can be used to cut acrylic for both curved and straight cuts.
If your project requires the acrylic to have a smoothed edge smoothing must be done after sizing cuts are made.
Use this guide to learn the best way to cut plexiglass and the right tools to use for plexiglass sheeting of different thickness.
Scoring preferably works on sheets less than 6 35mm in thickness.